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</noscript> <script> function stop(){ return false; } document.oncontextmenu=stop; </script> <!-- nav --> <nav class="navbar navbar-default navbar-fixed-top"> <div id="wm2fezq" class="container"> <div id="yygk6rz" class="navbar-header"> <button type="button" class="navbar-toggle collapsed" data-toggle="collapse" data-target="#navbar" aria-expanded="false" aria-controls="navbar"> <span id="lx6jgaw" class="sr-only">五軸加工中心_五軸鉆攻中心_銑車復合中心 | 宇匠數控Y&J</span> <span id="lyjsozi" class="icon-bar"></span> <span id="fw6w11d" class="icon-bar"></span> <span id="wmnlc6c" class="icon-bar"></span> </button> <div id="fwc4mf4" class="top-nav-right"> <ul class="navbar-right"> <li id="fat-menu" class="dropdown"> <a class="dropdown-toggleglyphicon glyphicon glyphicon-globe" data-toggle="dropdown" role="button" aria-haspopup="true" aria-expanded="false"></a> <ul class="dropdown-menu" aria-labelledby="drop3"> <li><a id="StranLink" name="StranLink">繁體</a></li> </ul> </li> <li id="sej869q" class="glyphicon 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--> <div id="hy4pywg" class="title"> <h3><a>大中型五軸銑車復合加工中心關鍵技術<small></small></a></h3> </div> <!-- 頁面標題結束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div id="cfjsxq6" class="container"> <!-- 正文 --> <div id="utity61" class="lead" id="print"> <p>KTM120 與 KTX 系列五軸臥式銑車復合加工中心是臥式銑車復合<a href='http://m.sxfhcl.com/' target='_blank'>五軸加工中心</a>平臺化系列產品之一，其工作性能具備五軸車削和銑削功能，實現復雜零件的五軸銑車復合加工。</p><h3 style="font-variant-numeric: normal; font-variant-east-asian: normal; font-stretch: normal; font-size: 16px; font-weight: 400; line-height: 24px; flex: 0 1 auto; flex-direction: row; justify-content: normal; align-items: normal; padding: 0px; margin: 0px; background-image: none; background-position: 0% 0%; background-size: auto; background-repeat: repeat; background-attachment: scroll; background-origin: padding-box; background-clip: border-box;">1 大型五軸臥式銑車復合加工裝備 KTM120</h3><p>KTM120 大型五軸臥式銑車復合加工中心機床總體布局為成熟 60° 斜床身立柱移動的總體布局，床身導軌 60° 布置，排屑順暢，動柱直線導軌配有 6 塊滑塊，使機床的車削主軸到床身擁有最高的穩定性和最佳的力學傳遞?；_沿床身左右移動 (Z 軸)，立柱沿滑臺前后移動 (Y 軸)，滑枕沿立柱上下移動 (X 軸)，單擺頭 B 軸繞 Y 軸旋轉，?110~+90°，共 200°。X、Y、Z 軸導軌選用直線滾柱導軌，剛性好、靜載和動載能力高、運行平穩摩擦力小，定位精度高。</p><p>KTM120 銑削采用機械主軸和電主軸兩種擺頭實現 B 軸功能；KTM120 銑削 B 軸采用高精度高承載軸承結構，端齒盤鎖緊結構，保持強力、均勻的夾緊力。為了獲得最大的作業空間，主軸鼻端端面到主軸后端面距離縮短至 470 mm，提高切削效率，主軸電機最大功率 6KW，主軸轉速最高可達 2500 r/min， 最大扭矩 7 Nm。配 70 bar 中心出水、主軸燕尾座可安裝重型鏜刀座，最大支持 1700 mm 鏜刀桿。</p><p>KTM120 臥式工件直驅主軸 C 軸采用高速力矩電機，電機最大轉矩 1850 Nm，最高轉速 1600 r/min。工件主軸采用直驅內置電機車削主軸，內置高扭矩、高剛性車削主軸結構比傳統電機與齒輪、皮帶傳動主軸優勢明顯，可有效減少振動從而獲得更高的旋轉速度、良好的加工表面質量。工件直驅主軸采用剎車盤式夾緊機構，依靠強力、均勻、保持力高的夾緊方式；通過配套液壓中心架和尾座實現各類工件的高適應性裝夾。</p><p>該五軸銑車復合加工中心采用車削主軸 + 銑削主軸的復合機床結構，采用了眾多的關鍵技術包括力矩電機直接驅動的 B 軸、C 軸和電主軸直驅技術，高分辨率高精度位置反饋技術、全閉環、熱變形補償等技術，實現整機的高剛度、高精度和高速度的臥式銑車五軸復合加工。主要創新點包含：①車削主軸控制在不同模式下使用不同參數，并可以進行自動切換，以實現不同模式下的最佳運動效果。②設計采用了 B 軸帶氣動夾鉗的方案，開發了不同情況下 B 軸的控制方法，保證銑車復合中 B 軸的加工效果。③開發了直線軸和旋轉軸的隨動技術、雙旋轉軸 + 直線軸的隨動技術，提升了銑車復合的加工能力和方法。④標配 60 把圓盤式刀庫，通過機械手快換刀具；選配 2 把附加刀庫，實現重型鏜刀座的快換，最大支持 150 kg。</p><p><img src="/bethel/upload/images/202608/17872126755982.png" title="17872126755982.png" alt="image.png"/></p><p><span style="font-variant-numeric: normal; font-variant-east-asian: normal; font-stretch: normal; line-height: 24px; flex: 0 1 auto; flex-direction: row; justify-content: normal; align-items: normal; padding: 0px; margin: 0px; background-image: none; background-position: 0% 0%; background-size: auto; background-repeat: repeat; background-attachment: scroll; background-origin: padding-box; background-clip: border-box;">圖 大型五軸臥式銑車復合 KTM120 裝備總體構成</span></p><p><span style="font-variant-numeric: normal; font-variant-east-asian: normal; font-stretch: normal; line-height: 24px; flex: 0 1 auto; flex-direction: row; justify-content: normal; align-items: normal; padding: 0px; margin: 0px; background-image: none; background-position: 0% 0%; background-size: auto; background-repeat: repeat; background-attachment: scroll; background-origin: padding-box; background-clip: border-box;"><br/></span></p><h3 style="font-variant-numeric: normal; font-variant-east-asian: normal; font-stretch: normal; font-size: 16px; font-weight: 400; line-height: 24px; flex: 0 1 auto; flex-direction: row; justify-content: normal; align-items: normal; padding: 0px; margin: 0px; background-image: none; background-position: 0% 0%; background-size: auto; background-repeat: repeat; background-attachment: scroll; background-origin: padding-box; background-clip: border-box;">2 大型五軸臥式銑車復合加工裝備關鍵技術難點</h3><p>KTM120 裝備研制涉及的關鍵技術包括如下幾個方面：</p><p>整機結構優化布局技術：采用 60° 斜床身結構，通過有限元分析計算整機剛性，結構布局設計合理，最大加工工件長度 m，最大回轉直徑 1140 mm。</p><p>高精度重載銑車功能工件主軸的設計技術：采用力矩電機直驅工件主軸，無機械磨損，高精度，最大扭矩為 1850 Nm。國外同類設備為多級變速齒輪傳動機械主軸，最大扭矩為 6440 Nm，具有更大的承載能力。</p><p>高剛度大扭矩銑車擺角銑頭設計技術：采用機械主軸，實現更大的剛度和扭矩，最大轉速為 2500 r/min。國外同類設備最大轉速為 00 r/min，具有更高的加工效率。</p><p>高剛度重載尾架設計及制造技術：采用大規格主軸軸承作為承載，頂尖規格為 MT6。國外同類設備最大頂尖規格為 Me100，具有更大的承載能力。</p><p>高剛度內腔加工鏜削系統設計及制造技術：采用長刀桿實現深孔及內腔加工，最大刀桿長度為 1700 mm。國外同類設備采用重型鏜桿機構，最大刀桿長度為 2000 mm，具有更強的加工能力。</p><p><br/></p><h3 style="font-variant-numeric: normal; font-variant-east-asian: normal; font-stretch: normal; font-size: 16px; font-weight: 400; line-height: 24px; flex: 0 1 auto; flex-direction: row; justify-content: normal; align-items: normal; padding: 0px; margin: 0px; background-image: none; background-position: 0% 0%; background-size: auto; background-repeat: repeat; background-attachment: scroll; background-origin: padding-box; background-clip: border-box;">3 中型五軸臥式銑車復合加工裝備 KTX 系列</h3><p>KTX 系列五軸臥式銑車加工中心通過一次裝夾就可以解決車、銑、鏜、鉆等復合加工，雙工件主軸工件交換可以實現 6 面全面整體加工。適合加工零件復雜、工序多，精度要求高、批量生產大的場合，規避傳統需要多種類普通機床和繁多刀具與工裝的缺陷?？蓮V泛應用航空航天、汽車制造、曲軸、精密零件、船舶以及國防等領域的產品加工。</p><p>KTX1250 機床總體布局為成熟平床身立柱移動的總體布局，床身前端導軌 45° 布置，動柱直線導軌配有 5 塊滑塊，使機床的車削主軸到床身擁有最高的穩定性和最佳的力學傳遞?；_沿床身左右移動 (Z1 軸)，立柱沿滑臺前后移動 (Y1 軸)，滑枕沿立柱上下移動 (X1 軸)，單擺頭 B1 軸安裝在八角滑枕上；采用八角滑枕整體結構保證受力分布更均勻；采用超緊湊型總長度 450 mm 的銑削主軸， B 軸擺動角度為 ±120°。</p><p>KTX1250TC 五軸臥式銑車復合加工中心采用動柱式結構，配合單擺直角頭、雙工件主軸和中心架或下刀塔。采用斜床身結構，具有更大的作業空間、更小的干涉、更強切削剛度、更緊湊的安裝空間；X 軸采用氣動夾緊功能，提供車削加工的裝夾剛性從而保證切削的穩定性；工件主軸采用橫跨式結構，便于中心架移動到卡盤左端加工盤類工件。 KTX1250 刀庫標配 把圓盤式刀庫，通過單電機和減速機控制實現快速和精準換刀功能。</p><p>裝備整機大件均采用 HT0 鑄件，有良好的靜態 / 動態剛度，床身采用箱型結構設計，加強筋板通過有限元分析進行合理的布局優化，提高床身承受的扭曲變形能力；床身安裝高剛性滾柱滑塊 65# 線軌，確保機床高精度和高穩定性。采用機械傳動式單擺頭形式，實現 B 軸功能，工件主軸旋轉直驅式結構實現 C 軸，具有五軸聯動 RTCP 功能，實現復雜空間曲面的高精密加工，高速大功率刀具主軸電機既要滿足低速大扭矩的工藝需求，又要能夠加工某些精細特征主軸可以達到 1 萬轉以上的轉速，從節能與經濟性的角度考慮，大功率雙繞組主軸電機最為適合，配備的大功率大扭矩的雙繞組主軸電機具體參數如下圖 5 所示。</p><p><img src="/bethel/upload/images/202608/17872126315831.png" title="17872126315831.png" alt="image.png"/></p><p><span style="font-variant-numeric: normal; font-variant-east-asian: normal; font-stretch: normal; line-height: 24px; flex: 0 1 auto; flex-direction: row; justify-content: normal; align-items: normal; padding: 0px; margin: 0px; background-image: none; background-position: 0% 0%; background-size: auto; background-repeat: repeat; background-attachment: scroll; background-origin: padding-box; background-clip: border-box;">圖 4 中型五軸臥式銑車復合 KTX250TC 裝備總體構成</span></p><p><span style="font-variant-numeric: normal; font-variant-east-asian: normal; font-stretch: normal; line-height: 24px; display: inline-block; flex: 0 1 auto; flex-direction: row; justify-content: normal; align-items: normal; padding: 0px; margin: 0px; background-image: none; background-position: 0% 0%; background-size: auto; background-repeat: repeat; background-attachment: scroll; background-origin: padding-box; background-clip: border-box;"><span style="font-variant-numeric: normal; font-variant-east-asian: normal; font-stretch: normal; line-height: 24px; display: inline-block; flex: 0 1 auto; flex-direction: row; justify-content: normal; align-items: normal; padding: 0px; margin: 0px; background-image: none; background-position: 0% 0%; background-size: auto; background-repeat: repeat; background-attachment: scroll; background-origin: padding-box; background-clip: border-box;"><span style="font-variant-numeric: normal; font-variant-east-asian: normal; font-stretch: normal; line-height: 24px; display: block; flex: 0 1 auto; flex-direction: row; justify-content: normal; align-items: normal; padding: 0px; margin: 0px; background-image: none; background-position: 0% 0%; background-size: auto; background-repeat: repeat; background-attachment: scroll; background-origin: padding-box; background-clip: border-box;"></span><source type="image/avif" src="https://p11-flow-imagex-sign.byteimg.com/isp-i18n-media/pdf-image/4e9bf414182ab229-9a7c1051c4bbd672~tplv-be4g95zd3a-448x448.jpeg?lk3s=8e244e95&rcl=2026082015555462499BE7097A4101A9F8&rrcfp=2033b573&x-expires=1787817354&x-signature=lPBWKs9sxRg2QwPxn7XFVL0iq%2Bk%3D"/><source type="image/webp" src="https://p11-flow-imagex-sign.byteimg.com/isp-i18n-media/pdf-image/4e9bf414182ab229-9a7c1051c4bbd672~tplv-be4g95zd3a-448x448.jpeg?lk3s=8e244e95&rcl=2026082015555462499BE7097A4101A9F8&rrcfp=2033b573&x-expires=1787817354&x-signature=lPBWKs9sxRg2QwPxn7XFVL0iq%2Bk%3D"/><img alt="image" width="256" height="192" src="https://p11-flow-imagex-sign.byteimg.com/isp-i18n-media/pdf-image/4e9bf414182ab229-9a7c1051c4bbd672~tplv-be4g95zd3a-448x448.jpeg?lk3s=8e244e95&rcl=2026082015555462499BE7097A4101A9F8&rrcfp=2033b573&x-expires=1787817354&x-signature=lPBWKs9sxRg2QwPxn7XFVL0iq%2Bk%3D"/></span></span></p><p><span style="font-variant-numeric: normal; font-variant-east-asian: normal; font-stretch: normal; line-height: 24px; flex: 0 1 auto; flex-direction: row; justify-content: normal; align-items: normal; padding: 0px; margin: 0px; background-image: none; background-position: 0% 0%; background-size: auto; background-repeat: repeat; background-attachment: scroll; background-origin: padding-box; background-clip: border-box;">圖 5 中型五軸臥式銑車復合 KTX1250 電主軸功率扭矩圖</span></p><p><span style="font-variant-numeric: normal; font-variant-east-asian: normal; font-stretch: normal; line-height: 24px; flex: 0 1 auto; flex-direction: row; justify-content: normal; align-items: normal; padding: 0px; margin: 0px; background-image: none; background-position: 0% 0%; background-size: auto; background-repeat: repeat; background-attachment: scroll; background-origin: padding-box; background-clip: border-box;"><br/></span></p><h3 style="font-variant-numeric: normal; font-variant-east-asian: normal; font-stretch: normal; font-size: 16px; font-weight: 400; line-height: 24px; flex: 0 1 auto; flex-direction: row; justify-content: normal; align-items: normal; padding: 0px; margin: 0px; background-image: none; background-position: 0% 0%; background-size: auto; background-repeat: repeat; background-attachment: scroll; background-origin: padding-box; background-clip: border-box;">4 大中型五軸臥式銑車復合加工裝備研發共性技術</h3><p>多軸聯動控制技術：通過高精度的伺服電機和數控系統，實現刀具和工件在空間三維坐標系內的精確控制，確保加工過程的穩定性和精度。</p><p>高精度主軸系統：采用大扭矩、高剛性的主軸設計，配合精密的軸承和傳動機構，保證在高速運轉下的平穩性和精度，適合硬質材料的高速切削。</p><p>數控加工編程與仿真技術：多種模式三軸車削 / 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